TIP-TIG Process - Series 3
Another new technology in the welding industry is the TIP-TIG process. This is similar to the older MIG welding except that an added wire drive unit delivers the highest possible weld energy with the lowest possible weld heat, all while still being user friendly.
This new welding process is accomplished by increasing weld depositions rates by decreasing the speeds for the weld solidification process and increasing the fluid weld area. This allows for a 100%-400% increase in wire feed rates, increasing the overall weld deposits.
All these attributes, like faster speeds and higher than normal weld energy, increase the resulting weld quality and overall process productivity.
This process is also slag free and uses the lowest possible heat input of any welding process. This new TIP-TIG technology is made possible by it’s distinctive vibratory effect on wire at weld pool which is achieved by a linear forward and backward mechanical motion created by the customized wire feeder system. What a deal!
Idle Time—Fan on Demand
A final way to save energy in welding is to use a machine that ramps down when at an idle.
Energy efficiency is important even if a welder is idle for 75 percent of the time, because the machine draws power whether it is welding or not. The Miller Company has improved the "idle efficiency" of all its higher amperage welders by incorporating a unique Fan-on-Demand™ cooling system that only runs when needed, not continuously. In dirty or dusty environments, this feature also reduces the amount of airborne contaminants pulled through the machine, keeping internal components cleaner and reducing the need for maintenance.
HVAC Safeguards
Every welding shop deals with smoke and dust contamination indoors. Because it is expensive to exhaust heated air to the outside, filters and heat exchangers are often used to keep the heat in while cleaning the air and exhausting very little. Welding shops can also control room heating and cooling costs with one of our thermostat guards. The Statguard Plus is a clear acrylic frame with a hinged cover and a combination lock—the only one in the world. Prevent the tampering of thermostats and other HVAC controls with a keyless almost indestructible cover from Statguard Plus. For shop and office use. Our innovative solutions protect your thermostat from accidental damage, vandalism, and unwanted tampering while it still looks stylish on your wall. -David F. Ask
Visit us at statguardplus.com
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